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Structural & Industrial · Crash Barriers

Bridge Railing

Vehicular bridge railings with kerb-mount detail for viaducts and overpasses.

Bridge Railing — Highway Crash Barriers manufactured by Vajra International, India — image 1
01Description

What it is

Metal bridge railings in W-beam, thrie-beam or tubular construction, with anchor-bolt kerb mounting and inspection-walkway extensions where required. Conforms to IRC:6 and IRC:SP:23 bridge sub-structure specifications.

Applications

Bridges
Viaducts
Overpasses

Materials

Hot-Rolled Steel (IS 2062)Galvanized Steel

Finishes

Hot-Dip Galvanized
02Frequently Asked

Buying bridge railing — answered

Practical answers for procurement, engineering and EPC teams — covering specification, standards, finish, lead time and export logistics.

Bridge railing anchors into the bridge kerb or parapet via cast-in or post-installed anchor bolts, not into soil. Its post is shorter and stiffer because the kerb absorbs little impact energy. Crash performance, height and anchor design follow IRC:SP:23 rather than IRC:SP:51.

900 mm above the kerb top is the IRC:6 minimum for highway bridge railing. For pedestrian / cyclist-shared bridges step up to 1100 mm, and for railway over-bridges to 1500 mm with anti-throw mesh. We supply all three heights to drawing.

M20 or M24 anchor bolts at 6.8 grade with chemical anchors (Hilti HIT-HY 200, Fischer FIS V) embedded 150–250 mm into the kerb, with edge distance ≥125 mm. Pull-out testing of one in twenty anchors is standard for high-impact corridors. The drawing pack we provide shows the layout.

Yes — tubular railings (CHS or RHS uprights with horizontal rails) suit urban bridges, scenic highways and landmark structures where the W-beam silhouette is unwanted. Containment levels are tuned by rail diameter and post spacing. We've supplied tubular railings on several Indian urban expressway flyovers.

Yes — bridge railings often double as lightning catchment for elevated structures. Continuity bonding straps at each splice and a bond to the bridge structural earth are required to IS 3043 / IEC 62305 practice. We supply the bonding hardware as part of the kit.

FFabrication Capability

Manufacturing & Surface Treatment

All products are manufactured at Vajra's Howrah facility under ISO 9001:2015 quality management. In-house roll-forming, welding, galvanizing and testing — without sub-contractor dependency — ensures consistent dimensional accuracy and surface quality across export orders.

Precision Roll-Forming

CNC roll-forming lines capable of ±0.1 mm dimensional tolerance on MS, GI, SS, and aluminium sections.

Hot-Dip Galvanizing

In-house HDG plant conforming to ASTM A123 / IS 2629. Average coating: 85–140 µm. Pre-treatment: alkaline degreasing → pickling → fluxing.

Welding & Fabrication

MIG, TIG, SAW welding. Coded welders under ASME IX / IS 2825 qualification. Weld inspection by UT / DPT available.

Surface Treatment

Hot-dip galvanizing · Pre-galvanized GI · Powder coating (Tribo gun, 60–80 µm DFT) · Mill finish · Chromate passivation.

Available Material Grades

Hot-Rolled Steel (IS 2062)Galvanized Steel

Surface Treatment Options

Hot-Dip Galvanized

Manufacturing Tolerances

Length tolerance±3 mm on standard lengths
Width tolerance±1 mm
Thickness tolerance±0.15 mm (IS 1079)
Straightness≤ 1 mm per 1 m
Galvanizing coat85 µm min (ASTM A123)
Squareness≤ 1 mm per 100 mm
EExport Capability

Global Supply & Export Documentation

Bridge Railing is exported under a documented supply chain — from factory test certification through customs clearance to door delivery. All shipments are packed to sea-freight standards with full export documentation prepared in-house.

Incoterms Available

  • FOB Kolkata
  • CIF Port of Destination
  • CFR
  • EXW Howrah Works
  • DDP (on request)

Export Documents

  • Commercial Invoice & Packing List
  • Bill of Lading / Airway Bill
  • Certificate of Origin (CoO)
  • Inspection Certificate
  • Phytosanitary Certificate (where applicable)
  • MSDS / Material Safety Data Sheet
  • Test Reports & Mill Certificates

Packaging Standards

  • Wooden crate — sea-freight grade
  • ISPM-15 heat-treated pallets
  • Steel-strapped bales for structural sections
  • VCI poly wrapping for corrosion protection
  • Moisture-absorbing desiccant sachets

Compliance & Standards

Manufactured and tested to:

IRC:6IRC:SP:23

ISO 9001:2015 quality management system. Third-party inspection available on request (SGS, Bureau Veritas, TÜV).

Lead time: Standard stock items ship within 7–10 working days after order confirmation. Custom fabricated quantities: 15–25 working days. Express production available — contact our export desk.

IIndustries Served

Sectors That Specify This Product

This product line is specified by procurement and engineering teams across the following sectors. Each industry page lists the specific product requirements, typical standards, and export documentation relevant to that buyer profile.

Application engineering support: Our technical sales team provides product selection, load calculation references, and specification assistance for EPC, PMC, and procurement teams. Available for onsite consultation in major project cities.

DDatasheet

Download Technical Documentation

Technical Datasheet

PDF · Engineering specifications · Export-ready

Complete engineering datasheet for Bridge Railing — dimensional data, material grades, tolerances, applicable standards, and export compliance information.

Free · No registration required · Crash Barriers datasheet

Request a Quotation

Request a quote for bridge railing.

Send drawings, a BOQ, or a simple description. You'll get a structured quotation covering specification, finish, lead time and Incoterms — from the manufacturer, not a middleman.

  • MTC · COO · inspection reports
  • ±0.01 mm precision · in-house QA
  • FOB · CIF · CFR to all major ports

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