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Electrical Infrastructure · Lightning Protection

Air Terminals & Down Conductors

Finials, conductor tape and bonding clamps for LPS.

Air Terminals & Down Conductors

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01Description

What it is

Air-termination finials, copper/GI down-conductor tape, test clamps and bonding hardware for a complete structural lightning-protection path to earth.

Applications

Buildings
Towers
Solar plants

Materials

CopperGalvanized Iron (GI)

Finishes

Bare CopperHot-Dip Galvanized
02Frequently Asked

Buying air terminals & down conductors — answered

Practical answers for procurement, engineering and EPC teams — covering specification, standards, finish, lead time and export logistics.

ESE terminals claim a larger protection radius and are useful where roof access for multiple Franklin rods is impractical (heritage buildings, telecom rooftops). However ESE has been challenged in international standards — IEC 62305 recognises only conventional rolling-sphere protection. For most new builds, the Franklin/rolling-sphere approach is the auditable choice.

IEC 62305-3 governs the LPS earth termination (Type A and Type B), and IEC 62561-2 governs the components (rods, conductors, clamps). The down-conductor terminates in the LPS earth which is bonded into the plant earth grid for equipotential bonding. We supply per both standards.

Copper down-conductor tape (25×3 mm bare or tinned) has lower inductance and resistance; HDG GI tape (25×3 mm) is cheaper and sufficient for most industrial applications. For tall buildings and heritage roofs where aesthetics matter, tinned copper is the choice. For solar farms, GI is standard.

Stand-off saddle clips at 1 m spacing for vertical runs, 1.5 m for horizontal. The clips are stainless steel for tinned copper conductor, HDG steel for GI conductor. The conductor is held off the surface by ~25 mm to avoid trapping water and chemicals against the wall.

Yes — IEC 62305 requires a test joint near ground level on every down-conductor so the LPS earth resistance can be measured during commissioning and maintenance. Without test clamps the LPS audit fails. Our package includes them as standard.

FFabrication Capability

Manufacturing & Surface Treatment

All products are manufactured at Vajra's Howrah facility under ISO 9001:2015 quality management. In-house roll-forming, welding, galvanizing and testing — without sub-contractor dependency — ensures consistent dimensional accuracy and surface quality across export orders.

Precision Roll-Forming

CNC roll-forming lines capable of ±0.1 mm dimensional tolerance on MS, GI, SS, and aluminium sections.

Hot-Dip Galvanizing

In-house HDG plant conforming to ASTM A123 / IS 2629. Average coating: 85–140 µm. Pre-treatment: alkaline degreasing → pickling → fluxing.

Welding & Fabrication

MIG, TIG, SAW welding. Coded welders under ASME IX / IS 2825 qualification. Weld inspection by UT / DPT available.

Surface Treatment

Hot-dip galvanizing · Pre-galvanized GI · Powder coating (Tribo gun, 60–80 µm DFT) · Mill finish · Chromate passivation.

Available Material Grades

CopperGalvanized Iron (GI)

Surface Treatment Options

Bare CopperHot-Dip Galvanized

Manufacturing Tolerances

Length tolerance±3 mm on standard lengths
Width tolerance±1 mm
Thickness tolerance±0.15 mm (IS 1079)
Straightness≤ 1 mm per 1 m
Galvanizing coat85 µm min (ASTM A123)
Squareness≤ 1 mm per 100 mm
EExport Capability

Global Supply & Export Documentation

Air Terminals & Down Conductors is exported under a documented supply chain — from factory test certification through customs clearance to door delivery. All shipments are packed to sea-freight standards with full export documentation prepared in-house.

Incoterms Available

  • FOB Kolkata
  • CIF Port of Destination
  • CFR
  • EXW Howrah Works
  • DDP (on request)

Export Documents

  • Commercial Invoice & Packing List
  • Bill of Lading / Airway Bill
  • Certificate of Origin (CoO)
  • Inspection Certificate
  • Phytosanitary Certificate (where applicable)
  • MSDS / Material Safety Data Sheet
  • Test Reports & Mill Certificates

Packaging Standards

  • Wooden crate — sea-freight grade
  • ISPM-15 heat-treated pallets
  • Steel-strapped bales for structural sections
  • VCI poly wrapping for corrosion protection
  • Moisture-absorbing desiccant sachets

Compliance & Standards

Manufactured and tested to:

IEC 62305IS 2309

ISO 9001:2015 quality management system. Third-party inspection available on request (SGS, Bureau Veritas, TÜV).

Lead time: Standard stock items ship within 7–10 working days after order confirmation. Custom fabricated quantities: 15–25 working days. Express production available — contact our export desk.

IIndustries Served

Sectors That Specify This Product

This product line is specified by procurement and engineering teams across the following sectors. Each industry page lists the specific product requirements, typical standards, and export documentation relevant to that buyer profile.

Application engineering support: Our technical sales team provides product selection, load calculation references, and specification assistance for EPC, PMC, and procurement teams. Available for onsite consultation in major project cities.

DDatasheet

Download Technical Documentation

Technical Datasheet

PDF · Engineering specifications · Export-ready

Complete engineering datasheet for Air Terminals & Down Conductors — dimensional data, material grades, tolerances, applicable standards, and export compliance information.

Free · No registration required · Lightning Protection datasheet

Request a Quotation

Request a quote for air terminals & down conductors.

Send drawings, a BOQ, or a simple description. You'll get a structured quotation covering specification, finish, lead time and Incoterms — from the manufacturer, not a middleman.

  • MTC · COO · inspection reports
  • ±0.01 mm precision · in-house QA
  • FOB · CIF · CFR to all major ports

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