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Electrical Infrastructure · Tray Accessories

Bends, Tees & Reducers

Horizontal/vertical bends, equal tees, crosses and reducers in matched finish.

Bends, Tees & Reducers — Cable Tray Accessories & Fittings manufactured by Vajra International, India — image 1
01Description

What it is

Pre-formed direction and junction fittings — 90° and 45° bends, equal and unequal tees, crosses, and width reducers — formed to the same profile and finish as the run.

Applications

Direction changes
Junctions
Width transitions

Materials

Mild Steel (MS)Pre-Galvanized (GI)Stainless Steel (SS 304 / 316)Aluminium

Finishes

Hot-Dip GalvanizedPre-Galvanized (GI)Powder Coated
02Technical Drawings

Dimensional & Section Details

Engineering drawings for sizing, cross-sections and installation reference. Click any drawing to enlarge.

03Frequently Asked

Buying bends, tees & reducers — answered

Practical answers for procurement, engineering and EPC teams — covering specification, standards, finish, lead time and export logistics.

A direction change is where corrosion starts and where load concentrates. If the bend's gauge, profile or zinc thickness doesn't match the parent tray, you get electrolytic corrosion at the joint and a weak point under cable load. Matching the accessory source closes both gaps.

IEC 60364 requires a bend radius of at least 8× the cable outer diameter for unarmoured power cable, 12× for SWA. Translating to tray hardware: a 240 mm² XLPE cable wants a 600 mm radius horizontal bend or larger. We stock 300, 600 and 900 mm radii as standard and fabricate custom radii on request.

Yes — inside (concave) and outside (convex) vertical bends are made to the same profile as horizontal bends, so the tray run keeps its load class through every direction change. Share the elevation and we'll quote the assembly with bend, riser cleats and any required clamps.

Equal tees in standard widths (100, 150, 200, 300, 450, 600 mm) ship from stock; unequal tees and crosses are made to order. Lead time on standard tees is 2 weeks; bespoke widths or non-standard angles 3–4 weeks.

Both are available. Concentric reducers keep the centreline aligned (used when the cable bundle reduces evenly); eccentric reducers align the top or bottom surface (used when the tray transitions to a different deck level). Specify which on the layout drawing.

FFabrication Capability

Manufacturing & Surface Treatment

All products are manufactured at Vajra's Howrah facility under ISO 9001:2015 quality management. In-house roll-forming, welding, galvanizing and testing — without sub-contractor dependency — ensures consistent dimensional accuracy and surface quality across export orders.

Precision Roll-Forming

CNC roll-forming lines capable of ±0.1 mm dimensional tolerance on MS, GI, SS, and aluminium sections.

Hot-Dip Galvanizing

In-house HDG plant conforming to ASTM A123 / IS 2629. Average coating: 85–140 µm. Pre-treatment: alkaline degreasing → pickling → fluxing.

Welding & Fabrication

MIG, TIG, SAW welding. Coded welders under ASME IX / IS 2825 qualification. Weld inspection by UT / DPT available.

Surface Treatment

Hot-dip galvanizing · Pre-galvanized GI · Powder coating (Tribo gun, 60–80 µm DFT) · Mill finish · Chromate passivation.

Available Material Grades

Mild Steel (MS)Pre-Galvanized (GI)Stainless Steel (SS 304 / 316)Aluminium

Surface Treatment Options

Hot-Dip GalvanizedPre-Galvanized (GI)Powder Coated

Manufacturing Tolerances

Length tolerance±3 mm on standard lengths
Width tolerance±1 mm
Thickness tolerance±0.15 mm (IS 1079)
Straightness≤ 1 mm per 1 m
Galvanizing coat85 µm min (ASTM A123)
Squareness≤ 1 mm per 100 mm
EExport Capability

Global Supply & Export Documentation

Bends, Tees & Reducers is exported under a documented supply chain — from factory test certification through customs clearance to door delivery. All shipments are packed to sea-freight standards with full export documentation prepared in-house.

Incoterms Available

  • FOB Kolkata
  • CIF Port of Destination
  • CFR
  • EXW Howrah Works
  • DDP (on request)

Export Documents

  • Commercial Invoice & Packing List
  • Bill of Lading / Airway Bill
  • Certificate of Origin (CoO)
  • Inspection Certificate
  • Phytosanitary Certificate (where applicable)
  • MSDS / Material Safety Data Sheet
  • Test Reports & Mill Certificates

Packaging Standards

  • Wooden crate — sea-freight grade
  • ISPM-15 heat-treated pallets
  • Steel-strapped bales for structural sections
  • VCI poly wrapping for corrosion protection
  • Moisture-absorbing desiccant sachets

Compliance & Standards

Manufactured and tested to:

IEC 61537IS 12352

ISO 9001:2015 quality management system. Third-party inspection available on request (SGS, Bureau Veritas, TÜV).

Lead time: Standard stock items ship within 7–10 working days after order confirmation. Custom fabricated quantities: 15–25 working days. Express production available — contact our export desk.

IIndustries Served

Sectors That Specify This Product

This product line is specified by procurement and engineering teams across the following sectors. Each industry page lists the specific product requirements, typical standards, and export documentation relevant to that buyer profile.

Application engineering support: Our technical sales team provides product selection, load calculation references, and specification assistance for EPC, PMC, and procurement teams. Available for onsite consultation in major project cities.

DDatasheet

Download Technical Documentation

Technical Datasheet

PDF · Engineering specifications · Export-ready

Complete engineering datasheet for Bends, Tees & Reducers — dimensional data, material grades, tolerances, applicable standards, and export compliance information.

Free · No registration required · Tray Accessories datasheet

Request a Quotation

Request a quote for bends, tees & reducers.

Send drawings, a BOQ, or a simple description. You'll get a structured quotation covering specification, finish, lead time and Incoterms — from the manufacturer, not a middleman.

  • MTC · COO · inspection reports
  • ±0.01 mm precision · in-house QA
  • FOB · CIF · CFR to all major ports

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